Trusted by 50+ UK Manufacturers
Not a tagline. A precise description of what we do. Industry 4.0 capabilities, energy compliance and predictive maintenance without capital replacement.
How to reduce downtime in manufacturing?
How to increase asset utilization?
These are the two core questions majority of the industries in different business verticals would want a clear answer/solution for. It doesn't matter whether the business domain is manufacturing industry or logistic company/warehouse.
Implementing IoT systems results in a total shift in the way data is logged manually to a more precise and timely real time data from the streaming sensors.
Predictive Maintenance & Continuous Monitoring
Any hangtime in assembly and manufacturing operations can be tracked in real-time through continuous monitoring. By analysing real-time data, it is possible to pinpoint bottlenecks in the production process that otherwise are not easy to spot.
Generate notifications to maintenance team alerting the need to perform unscheduled maintenance before breakdown
Forecast system failures and machine breakdowns, saving significant costs on emergency repairs
Identify machines with high energy consumption or potential breakdowns before they impact production
Planting vibration sensors on the motors enables detection of imbalance or other issues like failing bearings, thus able to predict future breakdowns.
Motor fin temperature sensors monitor ongoing drastic changes in temperature along the motor fins caused due to a faulty coil or bearing.
Pressure sensors provide real-time indicator of variations in pressure without relying on constant manual checking of analogue pressure gauges.
Level sensors measure the level of liquid in storage tanks for automatic water level management and inventory tracking.
Oil temperature sensors (clamp-on & invasive) - Clamp-on sensors fitted on metal pipes for high-pressure environments; invasive sensors for standard applications where direct contact is possible.
Liquid temperature sensors measure temperature of any liquid in real time for process optimization and quality control.
Predictive Maintenance Sensors
Motor Fin Temperature
Monitor motor coil temperature to prevent burnouts
Motor RPM Sensors
Track rotational speed for performance optimization
Vibration Sensors
Detect bearing wear and mechanical anomalies
Pressure Sensors
Monitor hydraulic and pneumatic system pressure
Oil Temperature Sensors
Track lubricant temperature for optimal operation
Flow Sensors
Invasive and non-invasive flow measurement
High Temperature Sensors
Furnace and crucible temperature monitoring
Liquid Temperature
Process liquid temperature tracking
Level Sensors
Various grades for liquid and solid levels
Motor Control Units
Remote control and automation of motors
Wireless Smart Meters
Split core for single and three phases
Smart Meter Adaptor
Convert existing meters to wireless
Retrofitting Legacy Machines
Breakdown time is a real worry for any organization. We can retrofit sensors onto existing machines, interface them with our multiport controllers and push data wirelessly.
Prevent burnouts - one of the primary reasons for breakdowns
Real-time oil level, temperature, and pressure monitoring with automatic alerts
Actuators can kick in to shut down or slow the machine to avoid catastrophe
Push data back to existing PLCs for visualization on existing HMI
Ammathottil(Mother's Cradle) - Safe Surrender & Baby Protection System
A fully automated, secure and dignified solution for the Department of Women and Child Welfare, Government of Kerala, enabling safe surrender of newborns while ensuring their immediate care, monitoring and protection.
From baby placement to official takeover - fully automated with minimal human intervention. AC & lights turn ON immediately with TV announcement.
Instant push notifications, live camera view, and event logging sent to officials' mobile app. Hooter alerts at Security Cabin and Nursing Station.
Ensures privacy, dignity and safety of both the baby and the mother. Accurate presence detection prevents false alarms.
Once baby is inside, room auto-secures - only authorized officials with RFID card can enter. Timepass detection alerts on suspicious activity.
Tranquility Industrial Controller handles edge processing with secure cloud connectivity for real-time alerts, video streaming and event logging.
Cradle presence sensors, PIR motion detection, camera monitoring, RFID card reader, door lock, hooter, TV & audio system, and AC/lighting control.
Plastic Injection Molding - Smart Monitoring & Quality Assurance
Real-time monitoring of critical process parameters to ensure consistent product quality, reduce rejects, and improve overall equipment effectiveness (OEE). Built for industry. Designed for reliability.
Monitors critical parameters including Injection Distance, Injection Pressure, Locking Pressure, Temperature, and Cycle Time in real-time for consistent quality assurance.
Run defined number of cycles to capture all parameters. Experts analyze data and select the best cycle parameters for automatic production.
Each production cycle is automatically evaluated as Good or Bad based on trained parameter ranges. Real-time alerts for out-of-range conditions.
For multi-cavity molds, operators can assign Good Product Percentage when cycles are marked as 'Bad', ensuring accurate production reporting.
Easy recalibration when sensors are replaced or process changes occur. Ensures continued accuracy and reliability with minimal downtime.
Comprehensive dashboard with real-time process data, quality analytics, production reports, and instant alerts for supervisors from anywhere.
ANPR (Edge Camera Model and Central Server Processing Model)
Revolutionise vehicle tracking with unrivaled precision, India-specific plate recognition, and seamless automation across parking, tolls, weighbridges, and access control.
97% accuracy with 24/7 night vision, extreme weather reliability (rain, fog, intense heat), and vehicle categorisation (cars, trucks, bikes).
99% double validator technology - detects even the most complex, non-standard fonts and double-checks every character for zero-error reporting.
Complete automation of parking garages - automated billing, ticketless entry, boom barrier integration, and revenue leakage prevention.
Automatic truck identification linked to weight sensors, automated log creation, driver-less weight capture, and fraud detection.
High-speed recognition, free-flow traffic support, blacklisted vehicle alerts, and seamless payment integration.
High-security monitoring for residential complexes, military zones, and private estates - visitor direction, VIP/resident whitelisting, and law enforcement integration.
Legacy ready with open API - integrate with existing CCTV, connect to your website/app, and enjoy 24/7 continuous automated surveillance.
Cost-effective with massive ROI, enhanced security (instant stolen vehicle alerts), real-time multi-location sync, improved entry/exit flow, remote reporting, and fully automated data collection.
The new standard in human detection
Traditional sensors guess. TIBS AI Vision knows. With a dedicated Neural AI Processor, military-grade night vision, and environmental hardening, you get 99.9% accuracy at up to 30 metres - for smarter automation that never guesses.
Identifies human forms with absolute precision - ignores pets, wind, rain, and debris. No more false triggers.
Double the range of current market leaders. Cover massive driveways, warehouses, or corridors with a single device.
High-definition IR LED array ensures perfect visibility in zero-light conditions - as reliable at 2 AM as at 2 PM.
Sealed against dust and industrial particulates; unfazed by peak summer heat that neutralises traditional PIR sensors.
Bridging physical movement and digital intelligence
Physical spaces generate massive amounts of interaction data every second. TIBSAI converts spatial activity into strategic, real-time business intelligence – giving you absolute visibility into how your facilities operate.
Advanced computer vision at the edge captures precise spatial data with uncompromised accuracy and strict privacy compliance.
Tracks complex, overlapping inflows and outflows simultaneously - maintains flawless occupancy data even during peak hours.
Seamlessly merges multiple camera feeds into one flawless sensor, eliminating double-counting and blind spots across massive entrances and concourses.
Machine learning forecasts crowd peaks; autonomous agents verify network stability without human intervention - a proactive operational partner.
Combines vision-based counting with building telemetry (HVAC, lighting, etc.) to link human movement with resource consumption for holistic operational health.
Beyond Attendance. Active Perimeter Protection
The TIBS face recognition is a dedicated AI Safety & Access Controller. By fusing high-speed facial recognition with real-time PPE detection entirely on the edge, it ensures only authorized, compliant personnel enter your workspace.
Native hardware recognition speed. No cloud dependency - sensitive biometric data stays behind your firewall.
AI scans beyond the face. If a worker lacks required PPE (helmet, vest, etc.), the door stays locked - your first line of safety defense.
AI learns and updates user templates during every successful check-in - accommodates new beards, hairstyles, or glasses without manual re-enrollment.
Dual-spectrum IR + liveness detection. Immune to high-res photos, digital screens, and total darkness. Trusted at 3 AM and 12 PM.
Seamless integration with existing access control systems, HR platforms, and security dashboards - no proprietary lock-in.
Factory Hydraulic Pack Real-time Monitoring
Complete setup capturing all critical parameters. Wireless controller interfaces with all retrofitted sensors.
Hydraulic Pack Monitoring
Complete real-time health monitoring of hydraulic systems including:
- Oil Level monitoring
- Oil Temperature tracking
- Oil Pressure monitoring
- Coolant-in and coolant-out oil temperature
- 24V output from oil level and pressure switches
Plywood Production Automation
End-to-end automation of plywood production process by retrofitting sensors onto existing machines using TIBS controller.
Press start button from console - pressing machine automatically lifts with correct pressure and temperature curated by plywood thickness
Constantly monitors production parameters and reports anomalies in final product thickness with mm accuracy
Ensures racks lower in controlled fashion without tearing plywood sheets - eliminates manual errors that cause heavy losses
Real-time Energy Monitoring
Energy consumption is a big worry for every industry and adds to overall product cost and ROI.
Monitor energy utilization of power-hungry machines. Know when and where power is consumed to reorient non-critical operations to off-peak hours
Identify and eliminate hidden energy waste
Job-loaded time vs idle run time vs shutdown time analysis. Optimize shop floor process flow and improve machine utilization
Analyze gap between loading patients onto MRI machines to increase throughput
Plan cheaper electricity procurement from Central Power Trading Corporation (PTC) or energy companies based on utilization patterns
Monitor energy consumption of individual mall shops via optical port or RS232/485 ports with real-time data streaming
Monitor solar and wind farm installations via meter communication ports or retrofitting meters
Retrofit sensors for battery voltage monitoring
Retrofit sensors for solar panel voltage monitoring
Wireless Transformer Monitoring,Control & Alerting System
Complete real-time monitoring, control & alerting system for transformers. Prevent breakdowns, reduce outages, and detect theft with IoT-powered intelligence.
Real-time monitoring of oil level and temperature with automatic alerts for low oil level and high temperature conditions
Continuous monitoring of coil and transformer body temperature to prevent burnouts and detect overheating before failure occurs
Precise measurement of moisture content in transformer oil to prevent insulation degradation and extend transformer life
Early detection of leakage current issues to prevent equipment damage, ensure public safety, and maintain grid reliability
Comprehensive monitoring of voltage, current, power, energy consumption, and power quality parameters for complete visibility
Vibration, movement, and tamper detection sensors with GPS location tracking to prevent oil theft, power theft, and vandalism
Advanced analytics providing transformer health scores, load growth trends, predictive failure detection, and asset life estimation
Installation Highlights
Complete transformer monitoring solution
- Oil level and temperature sensors installed
- Wireless controller integration
- Optical port reader for DLMS protocol meters
- Real-time load parameter extraction
Transformer Monitoring Kerala Electricity Board
Solar Powered Flood Monitoring System
Part of Thiruvananthapuram Smart City initiative...
TIBS laser level sensors for precise measurement
Temperature and humidity tracking
pH and temperature monitoring
Real-time water flow measurement
Highway Underpass Flood Monitoring
Highway Underpass Flood Monitoring
Monitoring all underpasses for flooding. Data pushed to nearest control room a kilometer away using Zigbee routers forming an ad-hoc network. LCD scrolling display informs road users of potential hazards ahead.
Saudi Arabia Custom Solutions
Water Quality Monitoring Device
Custom device with 2 analog inputs (4-20mA), Modbus TCP, Modbus RTU, and Ethernet port for HACH controllers
Client: Riyadh, Saudi Arabia
Fire System Controller Interface
Custom device with RS232, Modbus TCP, Modbus RTU for fire system data extraction
Client: Saudi Government Consulting Partner
BLE Realtime Location System
Unified data ecosystem integrating clinical devices, asset tracking, and facility management
Industrial Site
- Track workers and assets in hazardous zones
- Monitor equipment utilization across factory floor
- Real-time location of forklifts, pallets, and inventory
- Safety compliance monitoring in restricted areas
- Automated time and attendance for shift management
- Zone-based access control and alerting
Healthcare IoT Solution
- Track wheelchairs, stretchers, and portable biomedical equipment
- Real-time location of porters and staff inside hospital buildings
- Patient flow optimization and wait time reduction
- Asset utilization analytics for medical equipment
- Infant security and patient wander management
- Temperature monitoring for mobile medical units
BLE to Backbone Integration: Data acquisition from BLE-based devices and seamless push to existing Ethernet, WiFi, 4G/5G, or LoRaWAN backbone services
Medical Device Integration
Data extraction via HL7, ASTM, and custom protocols — GE B-125/B-650, Philips MX430, MAQUET Servo-I ventilator, B'Braun infusion/syringe pumps, Arterial Blood Gas Machines
BLE to Backbone Integration
Data acquisition from BLE-based devices and seamless push to existing Ethernet or Wi-Fi backbone services
Energy Monitoring & Management
Real-time energy monitoring and optimization across hospital facilities
Predictive Maintenance
Heavy equipment monitoring including Chiller plants, AHU (Air Handling Units), and Blood bank fridge/freezer systems
Aqua Quench - Fully Automated Drip Irrigation
Solar-powered, fully automated drip irrigation control system for small to very large farms.
Internal intelligence calculates exact water quantity needed at any growth stage
Soil moisture sensors, soil temperature sensors, Gate Valve Control Units (GCU), Motor Control Units (MCU)
Long-range communication with minimal power consumption; GCUs act as routers for edge sensor modules
TIBS IoT Gateway hosts communication handling layer and AQuanch application
Application wakes on schedule, pings devices to wake from sleep; ensures sensor health before starting cycle
Reads soil moisture & temperature; drops sections with adequate saturation (e.g., due to rain)
Verifies power/voltage; flow sensors ensure pump pulls water; auto shut-off and retry on failure
Activates first solenoid, starts motor; monitors saturation, then turns on next GCU and off previous one
No cloud dependency for decision making; data pushed to cloud only if farmer chooses
Fully solar-powered, ad-hoc wireless network — no external connectivity required
Generic Greenhouse Automation
TIBS uses a series of sensors to maintain optimal climatic conditions inside the greenhouse.
Monitors temperature, humidity, and ambient light
In-house CO₂ concentration monitoring
Soil moisture & temperature sensors included; NPK sensors available for automated fertilizer delivery
Drip irrigation or sprinkler system to maintain soil moisture/temperature as needed by the crop
Control exhaust fans, ventilation fans, AC units, humidifiers, and dehumidifiers
Nitric oxide & methane sensors (with CO₂ sensor) to quantify actual emissions
Any custom sensors can be integrated into the greenhouse network
Mushroom Greenhouse Automation
Precision climate control for mushroom cultivation in a 3x5x3.5 meter greenhouse.
Two Temperature + Humidity sensors and CO₂ sensors on either end
Sensors push data over BLE to external control panel
Battery-powered controller with 5 relay outputs, stationed outside
AC unit, 2 humidifiers, 2 dehumidifiers, 2 exhaust fans
Preset optimal weather thresholds trigger corresponding actuators
Legacy System Conversion Adapters
RS485 Modbus RTU to WiFi
Industrial RS485 to WiFi gateway
RS485 Modbus RTU to 4G
RS485 data over cellular network
RS485 Modbus RTU to LoRa
Long range RS485 LoRa bridge
RS485 Modbus RTU to Zigbee
RS485 to Zigbee wireless gateway
Modbus TCP to WiFi
Ethernet Modbus via WiFi
Modbus TCP to 4G
Modbus TCP over 4G
Modbus TCP to LoRa
Modbus TCP long range
Modbus TCP to Zigbee
Modbus TCP Zigbee gateway
OPC to WiFi
OPC data over WiFi
OPC to 4G
OPC connectivity using 4G
OPC to LoRa
OPC long range transmission
OPC to Zigbee
OPC Zigbee wireless integration
SNMP to WiFi
SNMP monitoring via WiFi
SNMP to 4G
SNMP data over cellular
SNMP to LoRa
SNMP long range communication
SNMP to Zigbee
SNMP Zigbee device integration
Complete IoT Product Line
Industrial IoT Controller
Modular base board with plug-and-play daughterboards. Any combination of analogue, digital, pulse and higher-voltage channels.
eWatch Energy Monitor
Clamp-on CT monitoring for single and three-phase machines. Current, voltage, power, power factor, frequency and kWh.
Trackbit RTLS
Zigbee-based real-time location for assets and people. 7m to 60m configurable resolution.
Carbon Sensor Suite
PM2.5/PM10, VOC, CO₂, temperature/humidity, methane, nitric oxide.
SensEye Analytics Dashboard
Real-time FFT and RMS analysis for predictive maintenance. Anomaly detection before failure.
Smart Plugs
Energy measurement and remote equipment control. Ideal for data center and remote equipment management.
Wireless Sensor Solutions
TIBS smart sensors can convert any existing relay-based sensors into wireless sensors. Industrial controllers with plug-and-play architecture for seamless integration.
Smart Wireless Sensors
- 📡Convert any existing relay-based sensors into wireless sensors
- 🔥Real-time smoke and fire detection inside factories and boilers
- 🌡️Integrate smoke sensors with temperature sensors to track surges in temperature
Plug-and-Play Architecture
- 🔌Any communication protocol can be integrated to push data
- 📶Push data via Wi-Fi/BLE/Zigbee/LoRa/4G/5G/eSIM/Ethernet/RS485 Modbus RTU/Modbus TCP/BACnet
- ⚡Industrial controllers integrate multiple sensors with plug-and-play architecture
Alerts & Notifications
- ✓ Wireless hooters at various locations for physical alerts
- ✓ Web application raises alarms instantly
- ✓ SensEye Alerting Mobile App (Android & Apple compatible)
Automated Safety Response
- ✓ Remote/automated shutdown of boilers or fire hazard equipment
- ✓ Quicker response than manual intervention
- ✓ Fully automated safety system for faster emergency response
Complete Wireless Sensor Solution
TIBS smart sensors convert any existing relay-based sensors into wireless sensors. Industrial controllers with plug-and-play architecture integrate multiple sensors and push data through any communication protocol. With wireless hooters, mobile app alerts, and automated shutdown capabilities, our system provides a faster, smarter response to emergencies.
Vehicle Tracking & Telematics
Tamper-proof GPS/GSM tracking with driver behaviour analytics, route compliance, and real-time fleet visibility
Real-Time Tracking
- Live GPS coordinates updated to central dashboard
- Speed, location, and motion status transmission
- Idle alert - engine on without motion for extended periods
Driver Behaviour Analytics
- 🔴Frequent / abrupt braking detection
- 〰️Zigzag / erratic driving pattern alerts
- ⚡Over-speeding notifications
Route Compliance & Geofencing
- ✓ Predefine routes and associate with trips
- ✓ Real-time alerts for route deviation
- ✓ Geofence violation notifications
Tamper-Proof Security
- ✓ Alert if device disconnected from vehicle power
- ✓ Anti-tamper screw detection alerts
- ✓ Internal tamper attempt notifications
Central Cloud Dashboard
All vehicle data — location, speed, driver behaviour, route compliance, and alerts — is transmitted in real-time to a central cloud dashboard. Fleet managers gain complete visibility and actionable insights from anywhere.
Ready to stop guessing?
Book a free factory assessment. We'll show you exactly what intelligence we can retrofit onto your existing machines—with no obligation.
Contact UsNo disruption to production. No obligation. Just a clear roadmap.